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SBL500 CNC punching and rolling production line
Details
The SBL500 CNC punching and roll-pressing production line is mainly used to produce the required car connecting beam plates by uncoiling, leveling, CNC punching, plasma cutting, etc., improving processing accuracy, production efficiency, reducing production costs, and enhancing production safety.
The production line consists of an upper car, uncoiler, leveler, buffer unit, CNC punching device (including plasma cutting device), output roller track, hydraulic system, pneumatic system, and electrical system.
The machine tool's control system consists of a host computer and PLC. Programming methods: keyboard input, USB interface input, and CAD-generated processing programs. Processing programs can be stored, called, displayed, and communicated at any time according to the part number. The machine tool can achieve both individual manual adjustment control of various processing parameters and automatic control processing of the entire process.
Main Technical Parameters of the Production Line
| Parameter Name |
Unit |
Parameter Value |
Remarks |
|
| Material Parameters |
Coil Width |
mm |
360~500 |
|
| Material Thickness |
mm |
4 |
The plate width deviation is ±0.5mm. Straightness 0.5mm/m |
|
| Coil Inner Diameter |
mm |
φ508 ~φ610 |
|
|
| Coil Inner Diameter |
mm |
φ1600 |
|
|
| Coil Weight |
ton |
6 |
|
|
| Workpiece Parameters |
Workpiece Material |
|
Q235A |
|
| Finished Product Length |
mm |
2500~5200 |
|
|
| Maximum Punching Diameter |
mm |
φ30 |
|
|
| Minimum Punching Diameter |
mm |
Greater than or equal to plate thickness |
|
|
| Hole Pitch Dimensional Tolerance |
mm |
±0.5 |
|
|
| Length Tolerance |
mm |
±2 |
|
|
| CNC Punching and Cutting Unit Parameters |
X-axis Servo Motor Power |
kW |
3 |
|
| X-axis Maximum Moving Speed |
m/min |
15 |
|
|
| Y-axis Servo Motor Power |
kW |
4.5 |
|
|
| Y-axis Maximum Moving Speed |
m/min |
20 |
|
|
| Number of Die Positions |
pcs |
7 |
|
|
| Plasma Power Supply |
sets |
1 |
Hypertherm, USA |
|
| Uncoiling and Leveling Unit Parameters |
Leveling Roller Outer Diameter |
mm |
120 |
|
| Leveling Roller Material |
|
GGr15 |
|
|
| Leveling Motor Power |
kW |
5.5 |
|
|
| Hydraulic System Parameters |
High-pressure Circuit Working Pressure |
MPa |
24 |
|
| Low-pressure Circuit Working Pressure |
MPa |
6 |
|
|
| Production Line Dimensions |
mm |
Approximately 23000X5500X2500 |
|
|
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